Fusing bonds two or more layers of board together across the full surface, then trims the assembled stack to a finished size. The result is significantly thicker than a single sheet, with a distinctive layered edge where each board colour is visible in cross-section.
We commonly fuse a contrasting colour into the centre layer, so the edge itself becomes a design detail rather than a plain trimmed line.
Common applications
- Multi-ply (duplexed) business cards with a coloured core
- Presentation boards and finishes-and-boards samples
- Coasters and thick promotional pieces
- Layflat binding, where page backs are fused together to create a seamless double-page spread with no gutter loss
Fusing suits any project where extra thickness, a tactile edge, or a layered colour reveal is part of the design brief.
Frequently Asked Questions
What's the difference between fusing and layflat binding?
Layflat binding is a specific application of fusing used for book and publication pages — pages are printed on one side only, then fused back-to-back so the spread opens completely flat with no gutter loss. Fusing more broadly applies to any project needing multiple board layers glued together, such as multi-ply business cards or presentation boards. See Layflat Binding for the book-spread application.
Producing a project that needs extra thickness or a layered edge detail? Get in touch to discuss fusing for your project.